In the electric toothbrush OEM business, controlling production costs is crucial to staying competitive. Among various expenses, mold cost is often one of the highest upfront investments. Many manufacturers have developed an electric toothbrush mold library, offering ready-made solutions that significantly shorten the mold opening cycle and reduce costs. But exactly how much money can be saved by using an existing mold? Let’s dive deeper.
What is an Electric Toothbrush Mold Library?
An electric toothbrush mold library is a collection of pre-existing injection molds covering various designs of toothbrush handles, brush heads, and chargers. These molds are production-ready and meet common industry standards.
By leveraging these existing resources, OEM clients can:
Avoid the lengthy and costly mold development process
Accelerate time-to-market
Reduce risks associated with new product tooling
Mold Opening Cycle vs. Ready-Made Mold Modification
Typically, creating a new mold (from design to production) involves a mold opening cycle of 45 to 90 days, depending on complexity. This timeline includes:
Industrial design and structural optimization
Mold fabrication and testing
Correction and final approval
In contrast, using ready-made mold modification (such as minor logo engraving, color changes, or slight structure adjustments) can be completed within 2 to 4 weeks — drastically reducing project lead time.
Cost Savings Breakdown: New Mold vs. Existing Mold
The financial advantages are very clear:
| Category | New Mold Development | Ready-Made Mold Modification |
| Mold Cost | $8,000–$30,000+ | $500–$2,000 (modification fee) |
| Mold Opening Cycle | 45–90 days | 14–30 days |
| Risk of Redesign | High | Low |
In some cases, choosing a suitable mold from the electric toothbrush mold library can save up to 90% of the traditional mold cost!
How to Build a Cost Control Plan Based on Existing Molds
OEM brands can optimize their budgeting by creating a smart cost control plan. Here’s how:
Prioritize product requirements: Determine if functional innovation is needed, or if appearance customization is enough.
Consult with suppliers early: Ask about available options in their electric toothbrush mold library.
Customize through modification: Use ready-made mold modification strategies to align with branding needs (logo, colors, surface texture).
Plan inventory scaling: With reduced upfront costs, allocate more budget to marketing or scaling production.
This approach ensures a more agile and financially sustainable launch.
Conclusion: Maximize Savings, Minimize Risks
Choosing to use an existing electric toothbrush mold library is a highly effective strategy to:
Shorten the mold opening cycle
Control the mold cost
Accelerate time-to-market
Minimize technical risks
By working with experienced manufacturers who offer ready-made mold modification services and providing a transparent cost control plan, OEM clients can launch high-quality electric toothbrush products faster and with much lower financial pressure.
Contact our team today to explore our full mold library and find the most cost-effective solution for your next OEM project!
